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Physical Contamination Detection

Physical Contamination Detection

Physical contamination detection in manufacturing is vital for consumer safety. Learn more about physical contamination and how it's prevented.

Food and Beverage

Food and Beverage

Product inspection solutions to help manufacturers in the food and beverage industry maintain the highest standards of quality and safety and meet industry regulations.

Pharmaceutical & Nutraceutical

Pharmaceutical & Nutraceutical

Advanced quality inspection solutions support pharma and biopharma manufacturers for contamination detection, fill level, package integrity and completeness checks

Chemical

Chemical

Quality inspection solutions to support chemical manufacturers with contamination detection, fill level, completeness checks, package integrity and label control.

ProdX Quality Management System Software

ProdX Quality Management System Software

A complete inspection data management and connectivity software solution that delivers full digital management of product inspection equipment for real-time monitoring and food safety compliance.

Test Before You Invest

Test Before You Invest

Test your product on our systems before you invest. We offer a wide variety of solutions including product tests, rental machines, and product demonstrations.

Explore our Services

We support and service your product inspection equipment through its entire lifecycle, from installation to preventive maintenance and calibration to equipment repair.

Uptime. Support & Repair

Performance. Maintenance & Optimization

Compliance. Calibration & Quality

Expertise. Training & Consulting

What metal contaminants can industrial metal detection systems detect?

Our industrial metal detection systems can identify and reject a variety of metal contaminants, including ferrous, non-ferrous, and stainless steel.

Metal contamination can occur during manufacturing through various means, such as raw materials (for example, fish hooks in seafood), machinery wear and tear, maintenance practices (like washers and bolts), or even accidentally from employees' personal items, such as jewelry. This highlights the importance for manufacturers to select the most suitable type of metal detector for their specific application.

What’s the difference between ferrous and non-ferrous metals?

The main difference between ferrous and non-ferrous metals is that ferrous metals contain iron, while non-ferrous metals do not. They also have different magnetic and conductive properties. 

Non-ferrous metals:

  • Are not magnetic
  • Usually have good or excellent electrical conductivity
  • Are harder to detect in wet environments because they are non-magnetic
  • Examples include copper, aluminum, and nickel

Ferrous metals:

  • Are magnetic (typically, but not always)
  • Have good electrical conductivity
  • Are easier to detect in wet environments
  • Examples include stainless steel*, carbon steel, and cast iron

*Note about stainless steel:

  • It’s a ferrous metal but has unique properties
  • It’s usually non-magnetic
  • It typically has poor electrical conductivity
  • It can be more difficult to detect due to being non-magnetic and a poor conductor of electricity

Because non-magnetic metals like non-ferrous metals and stainless steel can be harder to detect or more prone to false rejects in some products (such as wet products or those with a high salt content), using an advanced metal detection system specifically designed for these challenging applications is essential.

How can spherical sensitivity affect how metal contamination is detected?

Spherical sensitivity is a crucial aspect of your industrial metal detection system, and acts as a measurement of how a system detects different shapes, sizes, and types of metal contaminants (e.g., non-ferrous, ferrous, and stainless steel). The higher the level of sensitivity, the smaller the metal contaminants that can be detected.

There are certain factors can affect the level of sensitivity of the metal detection system. These factors need to be taken into account in order to help increase the effectiveness of your inspection process.

Many factors can affect metal detection for detecting metal inclusions in industrial processes such as whether the metal is ferrous or non-ferrous, the physical form of the product being inspected, the size and shape of the metal, the temperature of the product at inspection, and much more.

We offer a wide range of metal detection systems with various sensitivity options to help you find the right industrial metal detector for detecting ferrous and non-ferrous metals.

Why is it important to use an industrial metal detector to detect non-ferrous and ferrous metal contaminants in manufacturing?

Using an industrial metal detector for detecting ferrous, non-ferrous, and stainless-steel metals in industrial food, non-food, and pharma applications is crucial for a wide number of reasons. These include:

What are the best metal detectors for non-ferrous metals?

The best metal detection system for detecting non-ferrous metals depends on several factors, including:

  • The type of product being inspected
  • The packaging material used if the product is inspected post-packaging
  • The product flow (e.g., solid, liquid, powdered, or granulated) if the inspection occurs before packaging
  • The state of the product (e.g., room temperature, warm or hot, frozen, etc.)

Choosing a metal detector that is designed for your specific application is crucial to achieving optimal results.

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